LAUREN PLATT

Themed Entertainment Engineer

-Game of Life Yo-Yo's-

I designed and mass manufactured over 80 of these Game of Life themed yo-yo's with a team of five other students as a part of MIT's course 2.008 Design and Manufacturing II. 

We followed a full design and mass manufacturing processes for these yo-yo's:

• Concept ideation

• Design pitching and review

• Creating a manufacturing plan

• 3D modeling all parts of our yo-yo

• Creating metal molds of each part of the yo-yo using CAM and HAAS CNC mill

• Injection molding parts

• 3D printing molds for thermoforming

• Printing sheets for thermoforming with Mimaki

• Thermoforming the spinner

• Yo-yo assembly

• Quality testing

• Presenting progress to professor and TAs

My Contributions

Concept Ideation

The Game of Life theme was my idea. I liked this idea because it was a really fun concept. The spinner is visually iconic, recognizable, and colorful! The spinner is also already the perfect circular shape for a yo-yo design. Finally, this concept also allowed us to have a dynamic spinner component! Guests can actually spin the spinner like in the board game! This made the yo-yo exciting and interesting even when you weren't actively yo-ing it.

Yo-Yo Cap

The cap is the top part of our yo-yo which is 1/2 of the press fit holding the yo-yo together with the base. The cap is green and wavy as reference to the holder of the spinner in the board game. I completed the CAM and HASS CNC mill manufacturing for the core side of the mold for our yo-yo cap.

Finger Ring

The finger ring was an element of uniqueness that we wanted to add to our yo-yo. The string of the yo-yo would be tied to the finger ring and the guest would put their finger into the ring to use the yo-yo. Another great feature of the finger ring was that the finger ring also fit perfectly on the middle of the spinner for easy storage when the yo-yo is not in use. We created both blue and pink finger rings as reference to the blue and pink people in the board game.

I manufactured the finger ring mold in the HAAS CNC mill. After the finger ring mold was complete, I filed the gate by hand to get the gate as small as possible to create the highest quality parts and minimize defects. After the finger rings were injection molded, I drilled holes in the finger rings for the string of the yo-yo to tie into. I also sanded the finger rings for guest comfort and to file away injection pin marks as much as possible for aesthetics. 

Spinner

The spinner is my favorite part of our project. It is a colorful thermoformed piece which can actually spin! I worked on preparations for the thermoform mold, thermoforming, and testing.

Our spinner originally had 3D numbers and much of my early work was on trying to make 3D numbers work. Ultimately, the 3D numbers were too difficult to align with the colored print of the thermoforming sheets. Therefore, we shifted away from the 3D numbers and opted instead for a more manageable but still beautiful flat number design where the numbers were just printed on the thermoformed sheet.

After finishing the 3D model of the spinner mold, we 3D printed the mold to use for thermoforming. I drilled air holes into the mold for better thermoforming results. I tested thermoforming with different heat, cool, and time settings to get the best results. I also tested thermoforming on different thermoforming materials including clear plastic and white plastic. We ultimately decided on white plastic as it was most similar in appearance to the original Game of Life spinner.

Quality Testing

Throughout the process, I worked on quality testing our yo-yo to be sure it fit within our quality standards.

I measured our manufactured parts to be sure that the parts we were producing were within our design specification limits. 

I performed drop tests in order to be sure that our press fit between the cap and base was strong and could hold up to regular yo-yo use. All of our final yo-yo's were able to sustain at least a 2 foot drop without the press fit coming apart.

I also performed spin tests for all of the thermoformed spinner parts to be sure that the spinners were spinning as freely as possible. 

Assembly

I completed the assembly process for many of the final yo-yo's. This included pressing the base, thermoformed spinner, and cap together. Two halves of the yo-yo were combined with a string, screw, and spacer. The finger ring was attached to the end of the string.

Contact

508-404-3168  |  leplatt@andrew.cmu.edu  |  Pittsburgh, PA  |  https://www.linkedin.com/in/laurenelizabethplatt/